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Gear cutting & machining projects

Gears, pinions, precision parts and the machines that make them. Click any photo to enlarge. Follow @graycomachine for more.

Solid apex herringbone close-up
HerringboneSolid-apex teeth, fresh off the Sykes
Taro 160 gearbox
Pump JackTaro 160 gearbox, gears cut in-house
Large spur gears
Spur GearsLarge gears designed in-house
Air chuck in wire EDM
EDM30" stellite-welded air chuck
Carbon brush holders
Reverse EngineeringCustom carbon brush holders
Freight elevator switch contacts
Reverse Engineering1940s freight elevator contacts
Herringbone gear teeth
HerringboneSolid-apex double helical
Turned flange
TurningFlanged hub
Herringbone bull gear
HerringboneBull gear with cast hub
Sykes gear generator
SykesHerringbone gear generator
Spur gears
Spur GearsMatched pair
Stainless shafts
ShaftsStepped stainless shafts
Helical pinion shafts
PinionsHelical pinion shafts
Hyundai WIA CNC lathe
CNCHyundai WIA turning centre
Large bull gear
Bull GearLarge-diameter gear
Anodized sampler components
AgricultureKnurled 20mm sampler components
Spiral-fluted sampler tubes
AgricultureSpiral-fluted sampler tubes
Knurled parts
ProductionKnurled sampling-tool parts
Gearbox
GearboxHerringbone set in housing
Sykes cutting
SykesCutting in progress
Spline gear
SplinesInternal spline gear
Ported body
Down-holePorted stainless body
Gear and Sykes machine
SykesGear and the machine that cut it
VMC
CNCVertical machining centre
Pinion shafts on pallet
ProductionPinion shafts staged for delivery
Engine lathe
ManualLarge-swing engine lathe
Spur gear
InspectionSpur gear on the surface plate
Sykes line-up
Gear BayThe Sykes line-up
Stacked spur gears
Spur GearsBolt-pattern hubs
CNC bay
Shop FloorCNC bay

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